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厂家分析总结的焊接钢管(焊管)知识大全

发布时间:2019-02-14人气:72

焊接钢管也称焊管,是用钢板或带钢经过卷曲成型后焊接制成的钢管。焊接钢管生产工艺简单,生产效率高,品种规格多,设备资少,但一般强度低于无缝钢管。焊接钢管按焊缝的形式分为直缝焊管和螺旋焊管

Welded steel pipe, also known as welded pipe, is a steel pipe made of steel plate or strip after coiling and forming. Welded steel pipe has the advantages of simple production process, high production efficiency, many varieties and specifications and less equipment, but its general strength is lower than that of seamless steel pipe. Welded steel pipe is divided into straight welded pipe and spiral welded pipe according to the form of weld.

焊接钢管采用的坯料是钢板或带钢,因其焊接工艺不同而分为炉焊管、电焊(电阻焊)管和自动电弧焊管。因其焊接形式的不同分为直缝焊管和螺旋焊管两种。因其端部形状又分为圆形焊管和异型(方、扁等)焊管。焊管因其材质和用途不同而分为如下若干品种:

The billet used in welded steel pipe is steel plate or strip. It is divided into furnace welded pipe, electric welded pipe and automatic arc welded pipe because of different welding technology. Because of its different welding forms, it can be divided into straight welded pipe and spiral welded pipe. Because of its end shape, it can be divided into circular welded pipe and special-shaped (square, flat, etc.) welded pipe. Welded pipes can be divided into the following categories because of their different materials and uses:

GB/T3091-2001(低压流体输送用镀锌焊接钢管)。主要用于输送水、煤气、空气、油和取暖热水或蒸汽等一般较低压力流体和其它用途管。其代表材质为:Q235A级钢。

GB/T3091-2001 (Galvanized Welded Steel Pipe for Low Pressure Fluid Conveyance). Mainly used for conveying water, gas, air, oil, heating hot water or steam and other general low pressure fluids and other purpose pipes. Its representative material is Q235A grade steel.

GB/T14291-2006(矿用流体输送焊接钢管)。主要用于矿山压风、排水、轴放瓦斯用直缝焊接钢管。其代表材质Q235A、B级钢。GB/T14980-1994(低压流体输送用大直径电焊钢管)。主要用于输送水、污水、煤气、空气、采暖蒸汽等低压流体和其它用途。其代表材质Q235A级钢。

GB/T 14291-2006 (Welded Pipe for Mine Fluid Transport). Mainly used for mine air pressure, drainage, shaft gas drainage with straight seam welded steel pipe. Its representative material is grade Q235A and B steel. GB/T 14980-1994 (Large Diameter Welded Steel Pipe for Low Pressure Fluid Conveyance). It is mainly used for conveying low pressure fluids such as water, sewage, gas, air, heating steam and other purposes. Its representative material is grade Q235A steel.

GB/T12770-2002(机械结构用不锈钢焊接钢管)。主要用于机械、汽车、自行车、家具、宾馆和饭店装饰及其他机械部件与结构件。其代表材质0Cr13、1Cr17、00Cr19Ni11、1Cr18Ni9、0Cr18Ni11Nb等。

GB/T12770-2002 (stainless steel welded steel pipe for mechanical structure). Mainly used for machinery, automobiles, bicycles, furniture, Hotel and hotel decoration and other mechanical parts and structural parts. Its representative materials are 0Cr13, 1Cr17, 00Cr19Ni11, 1Cr18Ni9, 0Cr18Ni11Nb, etc.

GB/T12771-1991(流体输送用不锈钢焊接钢管)。主要用于输送低压腐蚀性介质。代表材质为0Cr13、0Cr19Ni9、00Cr19Ni11、00Cr17、0Cr18Ni11Nb、0017Cr17Ni14Mo2等。

GB/T12771-1991 (stainless steel welded steel pipe for fluid transportation). Mainly used for conveying low-pressure corrosive media. The representative materials are 0Cr13, 0Cr19Ni9, 00Cr19Ni11, 00Cr17, 0Cr18Ni11Nb, 0017Cr17Ni14Mo2, etc.

另有,装饰用焊接不锈钢管(GB/T 18705-2002),建筑装饰用不锈钢焊接管材(JG/T 3030-1995),低压流体输送用大直径电焊钢管(GB/T 3091-2001),以及换热器用焊接钢管(YB4103-2000)。

In addition, stainless steel pipes for decoration (GB/T 18705-2002), stainless steel pipes for architectural decoration (JG/T 3030-1995), large diameter welded steel pipes for low pressure fluid transmission (GB/T 3091-2001), and welded steel pipes for heat exchangers (YB4103-2000).

直缝焊管生产工艺简单,生产效率高,成本低,发展较快。螺旋焊管的强度一般比直缝焊管高,能用较窄的坯料生产管径较大的焊管,还可以用同样宽度的坯料生产管径不同的焊管。但是与相同长度的直缝管相比,焊缝长度增加30~100%,而且生产速度较低。

Longitudinal welded pipe has the advantages of simple production process, high production efficiency, low cost and rapid development. The strength of spiral welded pipe is generally higher than that of straight welded pipe. It can produce welded pipe with bigger diameter with narrower blank, and welded pipe with different diameter can also be produced with blank of the same width. However, compared with the straight seam pipe of the same length, the length of the weld increases by 30-100%, and the production speed is lower.

因此,较小口径的焊管大都采用直缝焊,大口径焊管则大多采用螺旋焊。

Therefore, most of the smaller diameter welded pipes are welded by straight seam welding, while the larger diameter welded pipes are mostly welded by spiral welding.

补充:焊管是用带钢焊接的,所以在原来它的地位没无缝管高。

Supplementary: Welded pipe is welded with strip steel, so it is not as high as seamless pipe in its original position.

焊管种类补充:

Welded pipe type supplement:

1.普通碳素钢电线套管(GB3640-88)是工业与民用建筑、安装机器设备等电气安装工程中用于保护电线的钢管。

1. Common Carbon Steel Wire Bushing (GB3640-88) is a steel pipe used to protect electric wires in industrial and civil buildings, installation machinery and equipment and other electrical installation projects.

2.直缝电焊钢管(YB242-63)是焊缝与钢管纵向平行的钢管。通常分为公制电焊钢管、电焊薄壁管、变压器冷却油管等等。

2. Longitudinal welded steel pipe (YB242-63) is a steel pipe with longitudinal parallel weld and steel pipe. Usually it is divided into metric welded steel pipe, welded thin-walled pipe, transformer cooling oil pipe and so on.

3.承压流体输送用螺旋缝埋弧焊钢管(SY5036-83)是以热轧钢带卷作管坯,经常温螺旋成型,用双面埋弧焊法焊接,用于承压流体输送的螺旋缝钢管。钢管承压能力强,焊接性能好,经过各种严格的科学检验和测试,使用安全可靠。钢管口径大,输送效率高,并可节约铺设管线的投资。主要用于输送石油、天然气的管线。

3. Spiral submerged arc welded pipe (SY5036-83) for pressure fluid transportation is a kind of spiral welded pipe, which is made of hot rolled steel strip and spirally formed at normal temperature. It is welded by double-sided submerged arc welding and used for pressure fluid transportation. Steel pipe has strong pressure bearing capacity and good welding performance. It is safe and reliable to use after various strict scientific tests and tests. The steel pipe has large diameter, high conveying efficiency and saves investment in laying pipelines. It is mainly used for pipelines to transport oil and natural gas.

4.承压流体输送用螺旋缝高频焊钢管(SY5038-83)是以热轧钢带卷作管坯,经常温螺旋成型,采用高频搭接焊法焊接的,用于承压流体输送的螺旋缝高频焊钢管。钢管承压能力强,塑性好,便于焊接和加工成型;经过各种严格和科学检验和测试,使用安全可靠,钢管口径大,输送效率高,并可节省铺设管线的投资。主要用于铺设输送石油、天然气等的管线。

4. The SY5038-83 spiral seam high frequency welded steel pipe for pressure fluid transportation is a high frequency spiral seam high frequency welded steel pipe for pressure fluid transportation, which is formed by hot rolled steel strip coil and is welded by high frequency lap welding at regular temperature. The steel pipe has strong bearing capacity, good plasticity, and is easy to be welded and processed. Through various strict and scientific tests and tests, it is safe and reliable to use, large diameter of steel pipe, high transportation efficiency, and can save the investment of laying pipelines. It is mainly used for laying pipelines for oil and natural gas transportation.

5.一般低压流体输送用螺旋缝埋弧焊钢管(SY5037-83)是以热轧钢带卷作管坯,经常温螺旋成型,采用双面自动埋弧焊或单面焊法制成的用于水、煤气、空气和蒸汽等一般低压流体输送用埋弧焊钢管。

5. Spiral submerged arc welded steel pipes (SY5037-83) for low-pressure fluid transportation are usually made of hot-rolled steel strip coils and spirally formed at normal temperature. They are used for water, gas, air, steam and other general low-pressure fluid transportation by double-sided automatic submerged arc welding or single-sided welding.

6.一般低压流体输送用螺旋缝高频焊钢管(SY5039-83)是以热轧钢带卷作管坯,经常温螺旋成型,采用高频搭接焊法焊接用于一般低压流体输送用螺旋缝高频焊钢管。

6. Spiral seam high frequency welded steel pipes (SY5039-83) for low-pressure fluid transportation are usually formed by hot-rolled steel strip coils and spirally formed at normal temperature. High frequency lap welding method is used to weld spiral seam high frequency welded steel pipes for general low-pressure fluid transportation.

7.桩用螺旋焊缝钢管(SY5040-83)是以热轧钢带卷作管坯,经常温螺旋成型,采用双面埋弧焊接或高频焊接制成的,用于土木建筑结构、码头、桥梁等基础桩

7. Spiral welded steel pipe for piles (SY5040-83) is made of hot-rolled steel strip coil as billet, spirally formed at normal temperature, double-sided submerged arc welding or high frequency welding. It is used in civil building structures, wharfs, bridges and other foundation piles.

按用途分类

Classification by use

又分为一般焊管、镀锌焊管、吹氧焊管、电线套管、公制焊管、托辊管、深井泵管、汽车用管、变压器管、电焊薄壁管、电焊异型管和螺旋焊管。

It is also divided into general welded pipe, galvanized welded pipe, oxygen blowing welded pipe, wire sleeve, metric welded pipe, idler pipe, deep well pump pipe, automobile pipe, transformer pipe, welded thin-walled pipe, welded special-shaped pipe and spiral welded pipe.

一般焊管:一般焊管用来输送低压流体。用Q195A、Q215A、Q235A钢制造。也可采用易于焊接的其它软钢制造。钢管要进行水压、弯曲、压扁等实验,对表面质量有一定要求,通常交货长度为4-10m,常要求定尺(或倍尺)交货。焊管的规格用公称口径表示(毫米或英寸)公称口径与实际不同,焊管按规

General welded pipe: General welded pipe is used to transport low-pressure fluid. Made of Q195A, Q215A and Q235A steel. It can also be made of other soft steels which are easy to weld. In order to carry out hydraulic, bending and flattening experiments on steel pipes, there are certain requirements for surface quality. Usually the delivery length is 4-10m, and the delivery of steel pipes is usually required to be of fixed size (or double size). The specification of welded pipe is expressed by nominal caliber (millimeter or inch). The nominal caliber is different from the actual one. The welded pipe is in accordance with the regulations. 

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